Patagonia’s facility in Reno, Nevada, processed more than 230,000 items in 2025
- Patagonia collects apparel through multiple channels, including its retail stores, via the website and mail-in programs.
- Worn Wear workers in Reno, Nevada, processed more than 230,000 previously owned garments in 2025.
- To make the change, Patagonia had to accommodate a larger number of unique stock keeping units and find ways to track discontinued items.
Outdoor apparel retailer Patagonia will no longer maintain a separate website to represent the used clothing in the Worn Wear collection, launched nine years ago.
Those items are now merchandised alongside new options on the company’s e-practice in sustainability at The Fletcher School at Tufts University.
“For those reasons, they have been more interested in outsourcing,” he said. “I think what Patagonia is doing is courageous.”
Making the transition
Patagonia expects to drive greater participation in its secondhand program by exposing those items on its website to customers that might not have previously sought out pre-owned apparel but that might find the price points appealing.
Circular economy initiatives — including its long-standing repair program and the resale of previously owned apparel — help reduce emissions related to Patagonia’s raw materials, which represent the largest
Patagonia sold almost 160,000 verified secondhand items in fiscal 2026, generating about $13 million in sales.
“Our goal is to put this in front of more eyeballs and create a more normalized experience where the choices are more seamless,” said Sam Brown, head of resale at Patagonia.
Patagonia collects apparel through multiple channels, including its retail stores, website and mail-in programs. The items are examined, cleaned, repaired and verified by more than 40 Worn Wear associates at its facility in Reno, Nevada. That team processed approximately 230,000 pieces of clothing in 2025; roughly 80 percent of that can be resold, Brown said.
Adding the Worn Wear items to Patagonia’s main ecommerce site required a multiyear update of the information technology systems that support the company’s inventory management, merchandising, website creative and user design, and pricing teams.
Among other things, Patagonia needed to accommodate a larger number of unique stock-keeping units, find ways to track discontinued items, and create rules for how the condition of a garment will affect pricing. Many of these tasks were previously handled by the software company Trove, which managed Patagonia’s separate Worn Wear site.
“This was a massive internal effort,” Brown said. “It required building new muscles across virtually every part of our
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